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易运盈
Iron & Steel Industry Solutions

Slash Energy Costs by 30%+ with World-Leading VPSA/PSA Technology

On-site oxygen generation, off-gas purification, and steel-chemical co-production — from engineering design to lifetime O&M support. Trusted by 70+ steel enterprises across 20+ countries.

Request a Free Oxygen Supply Assessment Schedule a Technical Consultation

400+ large-scale gas separation systems delivered · 18+ years of proven performance

400 +
Gas Separation Plants Delivered
70 +
Steel Enterprise Clients
20 +
Countries with Active Installations
36M +
Nm³/day Installed O₂ Capacity
18 +
Years as National High-Tech Enterprise
Core Solutions for Every Stage of Steelmaking

A comprehensive gas separation product portfolio — from oxygen-enriched ironmaking to off-gas chemical valorization.

VPSA-O₂ for Blast Furnace Enrichment

Large-capacity oxygen generation up to 100,000+ Nm³/h at 80–93% purity. Increases molten iron output by 10–20% while reducing coke consumption and per-ton iron costs.

VPSA/PSA-O₂ for EAF Steelmaking

Economical oxygen supply (3,000–15,000 Nm³/h) that accelerates melting, improves decarburization, and boosts EAF productivity — eliminating dependence on expensive liquid oxygen.

PSA-CO Purification from Off-Gas

Proprietary PSA-CO technology purifies carbon monoxide from BFG and BOFG to 99%+ purity, enabling direct use as feedstock for formic acid, ethylene glycol, and acetic acid production.

PSA-H₂ Purification

Hydrogen recovery and purification from coke oven gas and other mill off-gases, supporting chemical processes, DRI operations, and emerging hydrogen-based steelmaking pathways.

Steel-Chemical Co-Production

End-to-end engineering solutions combining CO/H₂ purification with downstream chemical processing — transforming low-value exhaust gases into high-value chemical products.

High-Efficiency Adsorbents (PU-8 & PU-1)

Proprietary lithium-based molecular sieve PU-8 for oxygen generation and CO-selective PU-1 — both internationally patented, delivering superior separation performance and longevity.

Targeted Solutions for Your Biggest Challenges

Every steel mill's pain points are unique. Here's how PKU Pioneer delivers measurable results where they matter most.

COST REDUCTION

Eliminate Liquid Oxygen Dependence and Volatile Pricing

Many steel mills still rely on purchased liquid oxygen at prices that can double during periods of tight supply, directly eroding profit margins. PKU Pioneer's on-site VPSA-O₂ plants produce oxygen at a comprehensive cost below ¥0.3/Nm³ — a fraction of liquid oxygen pricing.

One recent project supplied 12,500 Nm³/h of enriched oxygen to two blast furnaces, eliminating the client's reliance on liquid oxygen that had surged from $57 to over $114 per ton.

Typical payback period: under 2–3 years
Liquid Oxygen (Purchased)
$57 – $114 /ton
Volatile pricing — can double during tight supply
PKU Pioneer VPSA (On-Site)
< ¥0.3 /Nm³
Predictable, stable costs with 2–3 year payback
ENERGY EFFICIENCY

Cut Energy Consumption by 30%+ vs. Cryogenic Air Separation

Traditional cryogenic ASUs are energy-intensive and expensive to operate, especially for mills that don't require ultra-high-purity oxygen. VPSA technology delivers oxygen at 80–93% purity with energy consumption as low as 0.29–0.32 kWh/Nm³.

This makes VPSA the ideal complement to existing ASU infrastructure — handling enrichment-grade oxygen at a fraction of the operating cost while ASUs continue to supply high-purity streams where needed.

30%+ energy savings over cryogenic ASU
Cryogenic ASU — ~0.45 kWh/Nm³
High energy consumption · Complex operation
PKU Pioneer VPSA — 0.29 kWh/Nm³
Lower energy · Faster startup · Simpler operation
▼ 30%+ Energy Reduction
CIRCULAR ECONOMY

Transform Waste Gas into Billions in New Revenue

Blast furnace gas, converter gas, and coke oven gas contain valuable CO and H₂ that are typically burned for low-grade heat. PKU Pioneer's PSA-CO technology, powered by the patented PU-1 adsorbent, purifies CO to 99%+ purity for chemical synthesis.

Research published in Nature Chemical Engineering confirms that steel-chemical co-production can reduce greenhouse gas emissions by 7–22% depending on carbon pricing scenarios — one of the most practical near-term decarbonization strategies for steelmakers.

World's first converter gas-to-formic acid project
¥2B
Annual Sales Revenue
320K
Tons CO₂ Reduced / Year
1.02M
Tons Coal Replaced / Year
GHG Emission Reduction
7–22%
Depending on carbon pricing scenario (Nature Chemical Engineering)
Performance at Scale

Proven results that speak for themselves — from record-breaking project speed to the industry's largest installations.

73
Days from civil construction to commissioning — fastest project delivery on record
87.5K
Nm³/h oxygen capacity at a single steel mill — the largest installation worldwide
30%+
Energy savings versus traditional cryogenic air separation units
¥2B
Annual revenue from flagship steel-chemical co-production project
Proven Success Across Three Continents

Real projects, real results — from East China to South Asia, delivering measurable cost savings and emission reductions.

East China

Blast Furnace Oxygen Enrichment for a Leading Steel Group

Facing a 10,000 Nm³/h oxygen shortage across two blast furnaces (1,080 m³ and 1,250 m³) with liquid oxygen prices doubling to $114/ton, the client turned to PKU Pioneer. A 12,500 Nm³/h VPSA-O₂ system was designed, installed, and commissioned in just 73 days — a construction speed record.

12,500
Nm³/h Oxygen Capacity
73 Days
Construction to Commissioning
4th
Collaboration with Parent Group
South Asia (India)

Multi-Phase VPSA Oxygen Program for a Top-Tier Steelmaker

One of India's largest steel producers partnered with PKU Pioneer across four project phases (2018–2020), building VPSA plants with a combined capacity of 36,000 Nm³/h (~1,200 TPD). All plants achieved standard production targets and now serve multiple blast furnaces.

36,000
Nm³/h Combined Capacity
4 Phases
Consecutive Project Awards
Largest
Exported VPSA to India
Eastern China

Steel-Chemical Co-Production: Converter Gas to Formic Acid

A specialty steel company converted converter gas into high-value chemicals. PKU Pioneer's PSA-CO technology purified 18,200 Nm³/h of CO at 98.5% purity, feeding two 100,000-ton formic acid lines and a 50,000-ton oxalic acid line — cutting capital investment from ¥3.3B to ¥1.8B.

¥2B
Annual Sales Revenue
320K t
CO₂ Eliminated / Year
¥1.5B
Capital Investment Saved
What Our Clients Say

Trusted by steel enterprises of every scale — from integrated mills to specialty producers.

"

The VPSA oxygen system delivered by PKU Pioneer met all performance targets on the first commissioning attempt. The energy savings compared to our previous liquid oxygen procurement have been substantial, and the after-sales support has been outstanding.

Mr. Z, Vice President of Operations
Major Integrated Steel Mill — Central China
"

We selected PKU Pioneer after evaluating multiple international suppliers. Their combination of proprietary adsorbent technology, competitive pricing, and willingness to provide comprehensive on-site support in India made them the clear choice. We have since expanded to four project phases.

Mr. R, Head of Projects
Leading Steel Producer — South Asia
"

The retrofit of our aging PSA oxygen units exceeded our expectations. PKU Pioneer's team identified root causes that the original supplier could not solve, and the upgraded units now perform better than their original design specifications.

Mr. C, Chief Engineer
Steel Enterprise — Northern China
Flexible Commercial Models

Choose the financing structure that best fits your capital strategy — from outright purchase to fully managed gas supply.

Equipment Purchase

Full ownership of your oxygen or gas purification plant with complete technology transfer and operator training.

Full turnkey EPC delivery
Complete technology ownership
Operator training included
Long-term O&M support available
Typical payback under 2–3 years
Get a Quote
Most Popular

Equipment Leasing

Minimize upfront capex while securing reliable on-site oxygen supply. Convert capital expenditure into predictable operating expenses.

Minimal upfront capital investment
Predictable monthly operating cost
Full installation and commissioning
Remote monitoring and diagnostics
Flexible lease terms and buyout options
Get a Custom Proposal

BOO / BOOT Gas Supply

PKU Pioneer builds, owns, and operates the plant at your site. You simply purchase gas at an agreed price — zero capex, zero operational burden.

Zero capital expenditure
No operational responsibility
Guaranteed gas quality and quantity
24/7 PKU Pioneer-managed O&M
Optional transfer of ownership (BOOT)
Learn More
Why Choose PKU Pioneer

Deep technical expertise, massive project experience, and vertically integrated capabilities that few competitors can match.

Peking University R&D Platform

Backed by Peking University's School of Chemistry with breakthrough PU-8 and PU-1 adsorbents — patented in China, USA, and Canada. 15 patents including 14 invention patents.

Vertically Integrated Supply Chain

Controls the entire value chain — adsorbent production, valve manufacturing, process engineering, equipment fabrication, construction, and long-term O&M. Quality, lead-time, and cost certainty.

Global Reach & Local Support

Equipment exported to 20+ countries across Asia, Africa, Europe, and the Americas. Dedicated overseas service teams, remote monitoring, 24-hour support, and rapid on-site dispatch.

Frequently Asked Questions

Everything you need to know about our gas separation technology, project delivery, and commercial models.

What is the difference between VPSA and cryogenic air separation for steelmaking?
VPSA (Vacuum Pressure Swing Adsorption) produces oxygen at 80–93% purity using molecular sieve adsorbents at near-ambient temperatures, consuming only 0.29–0.32 kWh/Nm³ — roughly 30% less energy than cryogenic ASUs. It is ideal for blast furnace oxygen enrichment and EAF steelmaking where ultra-high purity (>99%) is not required. VPSA also offers faster startup/shutdown, lower capital cost, and simpler operation.
What oxygen production capacity can a single VPSA unit achieve?
PKU Pioneer's single VPSA oxygen units can reach capacities exceeding 100,000 Nm³/h. For larger demands, multiple units can be combined. The total installed capacity at a single steel mill has reached 87,500 Nm³/h.
How quickly can a VPSA oxygen plant be built and commissioned?
Typical project timelines range from 3–6 months depending on scale and site conditions. PKU Pioneer has achieved construction-to-commissioning timelines as short as 73 days for urgent projects. VPSA units can also be relocated and recommissioned within approximately 1–3 months.
Can PKU Pioneer handle projects outside China?
Yes. PKU Pioneer has delivered equipment to more than 20 countries including India, Japan, Spain, Thailand, Indonesia, the Philippines, Belarus, Congo, and Bahrain. The company provides full international project services including design, shipping, installation supervision, commissioning, training, and remote O&M monitoring.
What commercial models are available?
PKU Pioneer offers direct equipment purchase, equipment leasing, and on-site gas supply (BOO/BOOT) models. Leasing and BOO options allow clients to obtain oxygen supply with minimal upfront capital investment, converting capex into predictable opex.
Can PKU Pioneer upgrade or retrofit existing PSA/VPSA units built by other suppliers?
Yes. PKU Pioneer provides comprehensive retrofit services for underperforming units regardless of original manufacturer. This includes adsorbent replacement with PU-8/PU-1, valve system upgrades, adsorption tower modifications, and intelligent control system optimization. Recent projects have restored — and exceeded — original design performance levels.
How does steel-chemical co-production work, and what are the economics?
CO and H₂ are purified from blast furnace gas, converter gas, or coke oven gas using PSA technology, then used as feedstock for chemical synthesis (formic acid, ethylene glycol, methanol, etc.). By replacing coal gasification with steel off-gas, feedstock costs drop dramatically. A flagship project achieved ¥2 billion in annual chemical product sales while reducing CO₂ emissions by 320,000 tons per year.

Ready to Reduce Oxygen Costs and Unlock New Value from Steel Off-Gases?

Whether you need to supplement existing oxygen supply, build a greenfield plant for a new blast furnace, or explore steel-chemical co-production — PKU Pioneer has the technology, track record, and global service infrastructure to deliver measurable results.

Get Your Custom Solution Proposal Schedule a Technical Consultation

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